Technical Capabilities & Engineering Services

Changzhou Zhuancheng combines advanced manufacturing capabilities with comprehensive engineering services to deliver innovative stud welding solutions for diverse industrial applications.

Engineering & Design Services

Custom Product Development

• Application-specific stud design
• Material selection optimization
• Performance requirement analysis
• Prototype development and testing
• Design validation and verification

Technical Consultation

• Welding process optimization
• Material compatibility assessment
• Joint design recommendations
• Quality assurance planning
• Cost optimization strategies

Manufacturing Technologies

Cold Heading Technology

• Multi-station progressive forming
• Complex geometry capabilities
• High-volume production efficiency
• Consistent dimensional accuracy
• Material property optimization

CNC Machining Centers

• 5-axis machining capabilities
• Tight tolerance manufacturing (±0.02mm)
• Complex threading operations
• Surface finish optimization
• Small batch and prototype production

Heat Treatment Processes

• Controlled atmosphere furnaces
• Induction hardening capabilities
• Stress relief treatments
• Microstructure optimization
• Property verification testing

Surface Treatment Technologies

• Electroplating: Copper, nickel, zinc, and specialized coatings
• Mechanical Finishing: Tumbling, polishing, and deburring
• Chemical Treatment: Passivation and corrosion protection
• Coating Application: Organic and inorganic protective coatings

Quality Assurance Technology

Advanced Testing Equipment

• Universal testing machines for mechanical properties
• Coordinate measuring machines (CMM)
• Optical measurement systems
• Metallurgical microscopes
• X-ray fluorescence (XRF) analyzers

Statistical Process Control

• Real-time process monitoring
• Statistical analysis software
• Trend analysis and prediction
• Continuous improvement implementation

Research & Development

• New material development
• Process improvement initiatives
• Industry trend analysis
• Customer application studies
• Technology partnership programs

Technical Documentation

• Detailed product specifications
• Welding procedure specifications (WPS)
• Quality control plans
• Installation guidelines
• Performance data sheets

Customer Support Services

• Application engineering support
• On-site technical assistance
• Training programs
• Troubleshooting services
• Performance optimization consulting