Quality Certifications

πŸ† Quality Certifications & Standards

At ZhuanCheng Stud Welding Company, quality is not just a commitmentβ€”it's our foundation. With 23 years of experience, we have established comprehensive quality management systems that ensure every product meets the highest international standards.

πŸŽ–οΈ International Certifications

🌟 ISO 9001:2015

Quality Management System

Certified since 2008, renewed 2023

  • Systematic quality control processes
  • Continuous improvement methodology
  • Customer satisfaction focus
  • Regular third-party audits

Certificate No: QMS-2023-CN-8801

πŸ”§ ISO 14555:2017

Arc Stud Welding Standard

Compliance verified 2023

  • Welding procedure specifications
  • Quality requirements for studs
  • Testing and inspection methods
  • Personnel qualification standards

Verification No: AWS-2023-CN-1205

⚑ AWS D1.1

Structural Welding Code

Certified welding procedures

  • Prequalified welding procedures
  • Quality control requirements
  • Inspector qualification
  • Testing and inspection protocols

Procedure No: WPS-ZC-2023-001

🌍 CE Marking

European Conformity

Valid for EU market access

  • Safety requirements compliance
  • EMC directive conformity
  • Low voltage directive
  • Machinery directive compliance

Declaration No: CE-2023-ZC-SW

πŸ”¬ Quality Control Process

Our 6-Stage Quality Assurance Process

1️⃣ Raw Material Inspection

Chemical composition analysis, mechanical property testing, dimensional verification

2️⃣ Production Monitoring

Real-time process control, temperature monitoring, automated quality checks

3️⃣ In-Process Testing

Dimensional inspection, surface quality check, thread verification

4️⃣ Final Inspection

100% visual inspection, random sampling tests, packaging verification

5️⃣ Performance Testing

Tensile strength testing, weld quality assessment, durability testing

6️⃣ Documentation

Complete traceability records, test certificates, quality reports

πŸ§ͺ Testing Capabilities

In-House Testing Laboratory

πŸ”¬ Chemical Analysis
  • Spectrometer analysis
  • Carbon content testing
  • Alloy composition verification
πŸ’ͺ Mechanical Testing
  • Tensile strength testing
  • Hardness measurement
  • Impact resistance testing
πŸ“ Dimensional Testing
  • CMM measurement
  • Thread gauge verification
  • Surface roughness testing
πŸ”₯ Weld Testing
  • Bend testing
  • Macro examination
  • Penetration testing

πŸ‘¨β€πŸ”¬ Qualified Personnel

Position Certification Experience Responsibility
Quality Manager ASQ CQE, ISO Lead Auditor 15+ years Quality system oversight
Welding Inspector AWS CWI, Level II NDT 12+ years Weld quality inspection
Test Technician Materials Testing Certified 8+ years Laboratory testing

πŸ“Š Quality Metrics

99.8%

First Pass Quality Rate

0.02%

Defect Rate

100%

Traceability Coverage

24h

Test Report Delivery

πŸ“‹ Quality Documentation

Every shipment includes comprehensive quality documentation:

  • πŸ“„ Material Test Certificates (MTC) - Chemical and mechanical properties
  • πŸ“Š Dimensional Inspection Reports - Complete dimensional verification
  • πŸ”¬ Weld Test Results - Strength and quality verification
  • πŸ“Έ Visual Inspection Records - Photo documentation of quality checks
  • 🏷️ Traceability Records - Complete production history

🎯 Our Quality Commitment

"We guarantee that every product leaving our facility meets or exceeds the specified quality standards. Our commitment to quality is backed by comprehensive testing, certified processes, and continuous improvement initiatives."

- Quality Assurance Team, ZhuanCheng