Technical Specifications - Stud Welding Products

🔧 Technical Specifications - Stud Welding Products

Our stud welding products are engineered to meet the highest standards of quality and performance. Below are the detailed technical specifications for our complete range of stud welding equipment and accessories.

📊 Welding Stud Specifications

Stud Type Material Diameter Range Length Range Tensile Strength
Mild Steel Studs Low Carbon Steel M3 - M25 10mm - 200mm ≥400 MPa
Stainless Steel Studs 304/316 SS M3 - M20 10mm - 150mm ≥520 MPa
Aluminum Studs 6061/5056 Alloy M4 - M16 12mm - 100mm ≥290 MPa

⚡ Welding Equipment Specifications

ZC-CD Series (Capacitor Discharge)

  • Power Supply: 220V/380V, 50/60Hz
  • Welding Current: 200-2000A
  • Welding Time: 1-10ms
  • Stud Diameter: M3-M22
  • Weight: 15-25kg
  • Protection: IP54

ZC-DA Series (Drawn Arc)

  • Power Supply: 220V/380V, 50/60Hz
  • Welding Current: 300-1500A
  • Welding Time: 0.3-2.0s
  • Stud Diameter: M6-M25
  • Weight: 20-35kg
  • Protection: IP54

🎯 Performance Standards

Compliance Standards:

  • AWS D1.1: Structural Welding Code - Steel
  • ISO 13918: Welding - Studs and ceramic ferrules for arc stud welding
  • EN ISO 14555: Welding - Arc stud welding of metallic materials
  • ASTM A108: Standard Specification for Steel Bar
  • DIN 32501: Stud welding; drawn-arc stud welding

🔬 Material Properties

Material Yield Strength Elongation Hardness Operating Temp
Mild Steel ≥235 MPa ≥22% 120-180 HB -40°C to +150°C
304 Stainless ≥205 MPa ≥40% ≤200 HB -196°C to +800°C
6061 Aluminum ≥240 MPa ≥8% 95 HB -50°C to +200°C

📐 Dimensional Tolerances

  • Diameter Tolerance: ±0.05mm
  • Length Tolerance: ±0.5mm
  • Thread Pitch: ISO metric standard
  • Surface Finish: Ra ≤ 3.2μm
  • Straightness: ≤0.1mm per 100mm length

For detailed drawings and custom specifications, please contact our technical team at markko@studweldingzc.com